Furniture Kit Mix Packing Machine/Screw Packing Machine/Hardware Packing Machine

We are a manufacturer in China and specialized in counting packaging machines for 19 years!
Our machine is able to pack the screws bolt nut hardware or plastic spare parts  …into the bag box carton.

Description

We are a manufacturer in China and specialized in counting packaging machines for 19 years!
Our machine is able to pack the screws bolt nut hardware or plastic spare parts  …into the bag box carton.
Furniture accessories package machine
Screws packaging machine
Hardware accessories packaging machine
Fasteners packaging machine
Weighing packaging line
Furniture Hardware Packing Machine

Furniture Kit Mix Packing Machine/Screw Packing Machine/Hardware Packing Machine

Hardware Accessories Packing Machine

It’s a fully automatic counting and packing machine for Furniture kits and hardware spare parts like screws, bolts, nuts, washers, springs, and plugs. High precision and fast, save the labor cost you. Widely used in fasteners, hardware, furniture, and bathroom field. You only need to put the spare parts into the hopper and roll film on the packing machine, set in the quantity that you need to in the bag, and open the machine. The machine will automatically count the spare parts and make the film to be a bag, fill the spare parts into the bag, seal, and cut. The lot number or other printing information is an optional device.

Parameter

Item

Content

Speed

10-60bag/min

Counting range

0~100000个

Pouch size

(L)40-300、(W)30-200mm

Film width

420mm

Film thickness

0.03~0.10mm

Gas consumption

≥0.03㎡/ min

Pressure

0.5-0.7Mpa

Sealing type

Pillow sealing、side sealing with Europe hole or chain bag

Power

2500W

Net/gross wt

350kg/450kg

Voltage

220v、380V/50hz/60hz

Pack material

OPP/CPP、OPP/PE MST/PE PET/PE

Dimension

L1400×W1200×H1600mm

Sample

Video

Features

1. According to screw/special parts sample tailored to the vibration plates with a precise count control device, to ensure that every bag is accurate and correct.
2. Adopting a pneumatic structure, the whole machine is more secure, stable, and reliable.
3. Advanced PLC control system and various automatic alarm protection functions, convenient for daily maintenance and reduced wastage.
4. It completes the whole procedure of metering, filling, bagging, date printing, charging(exhausting), and counting automatically.
5. Unique design of the packing seal technology, make the sealing nice and strong.
6. Equipped with a chain conveyor trailer, it can be fed by manual if the vibration plates are unworkable.

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Engineer Team:

Engineer TeamProcess :

work processCustomer :

Customer

customerManufacturer

customer

Shipping

packaging and shipping

Installation Service
1. we provide videos and an instruction manual to show the process of installation.
2. we provide training for installation for free in our factory.
3. we can send a technician to the buyer’s factory to install the machine and provide a training course.

After Sales Service
1. One-year warranty and free lifetime technique support.
2. Free spare parts would be supplied if the machine broke within the warranty period.
3. After the warranty period, the spare parts for replacement are offered based on a certain charge.

Working principle and structure
Bowl hopper is through AC electromagnet of pulsed electro-magnetic-driven flexible structure, form a directional vibration, enabling auto-arrange and direct supply of the workpiece. On the electrical control with TRIAC variable voltage or frequency modulation, step-less speed regulation.

Product Description
The piezoelectric vibration feeder is a kind of vibration feeder the driving source was made by the piezoelectric elements whose main components is the piezoelectric ceramic made of titanate and zirconate. It is the use of a piezoelectric element of the applied voltage to produce mechanical deformation of the piezo effect to achieve the vibration and become the landmark feeder of the parts conveyor.
This vibration plate is widely used and can install on all kinds of vibration plates by center fixed or fixed around. Because the driving parts do not have the coil and iron core, the electrical and mechanical structure is very simple, and has good durability.

Feature
1. No need to adjust the spring sheets
Because through sample controller frequency setting will be able to achieve the desired operational state, so when the machine assembly or the electric frequency 50/60 Hz changes, you don’t need to adjust the resonant spring sheets, and there is no secular variation.
2.No electromagnetic influence on parts
Drive parts do not have any magnetic effect on small parts and magnetic parts, are conducive to the selection of the parts.
3. Most suitable for conveying small parts.
Because it is directly driven by spring sheets, so the effective vibration is very big, so that they can achieve the jump-free conveying of the tiny parts.
4. Significant energy saving effect
Because the piezoelectric element of the electric-mechanical energy conversion rate is high, So it can reach more than 70% of the energy-saving effect compared with the past forms.
5. Shared the 100V and 200V.
By using a dedicated controller, realized the shared of 100V, and 200V.
And can provide stable power by using the the「KS-3」sensor.

Dimension figure of the vibration plate 

Hopper drawing

Dimension table of the vibration plate (unit: mm)

Type

90A

120A

150A

190A

230A

300A

390 

460B

Input voltage AC(V)

0~250

Current consumption(mA) 
standard vibration plate

8

15

37

65

90

165

Resonance frequency(Hz+/10Hz) 
standard vibration plate

255

240

233

210

165

152

120

100

The angle of spring sheetsstandard) (θ°)

15

Piezoelectric element model

SR-1639B

SR-2443B

SR-3860B

SR-5086A1

SR-65100A1

SR-68105C

SR-80116A

Piece number of the used piezoelectric element  (pcs)

2

3

Spraying color

cover

 S3-309

foundation

 S2-1034

Weight (Kg)

1.7

3.3

5.3

12.3

17.8

32.6

54

105

Maximum support vibration plates

diameter φ(mm)

120

150

250

310

370

500

620

760

weight(kg)

0.3

0.6

2

3

5

8

14

25

The weight of the workpiece can support (kg)

0.2

0.4

0.8

1.5

2.5

3

5

Operating temperature (℃)

0~40

Operating humidity(%/RH) 
without condensation

10~90

Application controller

standard

P1 series

P2 series

P3 series

Feedback control

P1-F series

P2-F series

P3-F series

Main technical parameters
1. Rated voltage of 220 V or 110 V AC, frequency 50 Hz or 60 Hz, the vibration plate uses the half wave excitation or full wave excitation according to the need
2. Vibration specification: terminal disk diameter from φ80 to φ1000mm.
3. Vibration plate is divided clockwise and counterclockwise according to the direction of the material.

Installation, use, and maintenance
1. When opening the package, you need to check whether the whole machine and accessories match.
2. Please check the connections of the host, and make sure that they all fasten stable.
3. When installing it that the Damping parts must correspond to the components in the upper and lower holes.
4. After good height and level adjustments, please fasten the vibration plate on the mounting plate.
5. Leave the gaps for the parts connections, so as not to affect the using functions of the vibration.
6. Electrical plugs for the vibration plate are mounted on the electrical control box (Note: electric control box must be oil and waterproof ), connected to a 220V or 110V power supply, open the switch, turn the potentiometer slowly, and gradually achieve the required feed number. Note: Before connecting power, make sure to adjust the potentiometer to the minimum, so as not to damage the Silicon controlled rectifier. The electromagnet and armature of clearances and elastic parts are been adjusted before leaving the factory, so you don’t need to adjust it usually.
7. The vibration plate running for more than two years, and chassis parts should be disassembled and cleaned up of the dust and dirt on the various parts, and they reinstalled it, this is for it to get a good performance.

Common malfunctions and their elimination methods
1. If the power is on but the vibration does not work, please check the electric controller fuse, is it broken? And if it got poor contact between the plug and socket in the electrical component, tie them up.
2. Low speed
(1) Check the screw of the base fasten of the vibration plate.
(2) Please check the space between the electromagnet and the gag bit, it supposes at 0.5-1.2mm, and the core of the electromagnet should be at a parallel level, and their Not parallel degree should not be greater than 0.02 (mm).
(3) check whether the spring was broken or not.
3. The winding of the electromagnet was burned up or maybe the temperature rise too high.
(1)The space between the electromagnet and the gag bit should not too big because it will be burned, also the speed of the plate should not be more than 200, it will make the coil burn, you can increase or decrease the spring to adjust the vibration.
(2) Suitable for the full-wave electromagnet, if used with half-wave power, the temperature will increase.

hopper drawing

Piezoelectric series
This series has a variety of models from a total weight of 0.25kg for small machines, to a total weight of 17 kg, invited to orbit a maximum weight of 5 kg, and large vibration machines up to 700 mm. The biggest feature is adjusting the frequency through the controller, their fore you don’t need to adjust the spring sheets. Have a 「Direct connection type」「spring sheets connection type」「rubber foot type」three different vibration machines, you can choose the machine according to your needs.

straight line drawing