High-precision Chips Packing Machine

Vertical form fill and seal packing machine combined with the multi-heads weighing machine, Z-type conveyor, platform, it’s suitable to use in packing the high accuracy and easy fragile material, such as puffy food, crispy rice, Potato Chips, Snacks, candy, pistachio, apple slices, chocolate, pet food, etc.

Description

Chips Packing Machine Manufacturer|Vertical Form Filling Sealing Machine

We are specialized in form fill seal machines for 18 years now, here we will introduce VFFS or HFFS for granule, like chips packing machine, nuts packaging machine, dry fruits premade pouch filling machine, snack Doypacks sealing machine, seeds multi-head weighing machine, peanuts packaging machine, corn flakes packaging machinery, popcorn stand-up pouch packaging machine, pasta sealing machine, cereal packaging machine, bean vertical sachet machine, grain pouch packaging machine.Vertical Form Filling Sealing Machine

Machine Parameter

Item

Content

Capacity

60-70 bags/min/machine according to the bag sizes, it is also affected by the quality of film and bag length.

Accuracy

≤±1.5%, depending on the measuring equipment & materials

Bag size

(L)50-330mm(W) 50-200mm

Film width

Max 420mm

Bag type

Pillow bag, punching hole bag, gusseted bag

Pulling belt type

Double-belts pulling film

Filling range

10-2000ml

Film thickness

0.04-0.09mm

Film material

BOPP/VMCPP,PET/PE,BOPP/CPP, PET/AL/PE etc

Air consumption

0.8Mpa 0.3m³/min

Total power

6.045 KW (depending on the specific circumstances.)

Voltage

Single phase220V, three phase380V, 50HZ (depend on the customer’s country)

Air compressor

Not less than 1 CBM

Sample:

Video : 

Main Performance And Structure Features:

1. A complete package process. This VFFS packing machine is capable of automatically completing a series of packaging processes for filling, metering, bagging, date printing, charging (exhaust), and product output.

2. Save time, effort, power, and smarter operation.

3. Multi-selection of packing bags you can choose. it not only could provide the pillow bag, angle fold bag, hang hole bag, link bag, etc, but also it could provide packing with a new and fashion design, and excellent technology.

4. Provide good quality and high precision, and efficiency. Meanwhiles, it would not crash the materials.

5. Easy to operate and use. VFFS high-speed machine is a Simple and generous food packing machine.

6. A multi heads weigher-The multi-head weigher packing machine (four servo motors) has 10 heads high-speed weigher.

Vertical Form Fill Seal Machine details:

Multihead Weigher:

It is suitable for weighing granules, slices, rolls, or irregular shape materials such as candy, seeds, jelly, fries, coffee beans, peanuts, puffy food, biscuit, chocolate, nut, yogurt pet food, frozen foods, etc. It is also suitable for weighing small hardware and plastic component.

Features:*Program recovery function can reduce operation failure;
*All the hoppers can be opened to make cleaning easy and quick;
*The weigh hopper can be preset to open in order (staggered) to avoid blockages with puffy or problem products.
* Multilanguage control panel, Spanish, Korean, German, French, Arabic, etc.
*The function of measurement by counting pieces or components to satisfy your various requirements.

Parameters and Characteristics :

 

A16

A14

A12

A10

A8

Voltage

AC110/220 V

AC110/220 V

AC110/220 V

AC110/220 V

AC110/220 V

Power Frequency

50/60 Hz

50/60 Hz

50/60 Hz

50/60 Hz

50/60 Hz

Required Current

14 A

10 A

9 A

8 A

7 A

Power

1.8 kW

1.5 kW

1.2 kW

1.0 kW

0.9 kW

Weigh Head Nos

16

14

12

10

8

Max weight range

6500 g

6500 g

6500 g

6500 g

6500 g

Single weigh Range

10-150 g

10-1200 g

10-1000 g

10-800 g

10-150 g

Weigh Volume

1600 mL

1600 mL

1600 mL

1600 mL

1600 mL

Max. Speed

2×65 bags/min

130 bags/min

120 bags/min

70 bags/min

70 bags/min

Preset Program

100

100

100

100

100

Machine Size L

1550 mm

1240 mm

1172 mm

1100 mm

959 mm

Machine Size W

1470 mm

1180 mm

1115 mm

1080 mm

959 mm

Machine Size H

1520 mm

1440 mm

1425 mm

1320 mm

1320 mm

Machine Weight

530 kg

420 kg

380 kg

330 kg

280 kg

Operating Principle :

Feeding:  Firstly, the product is transferred to the infeed funnel by conveyor and then distributed to linear vibrator pan by the vibration of the top cone. The height of the infeed funnel is adjustable by adjusting the supporting bar, which can adjust the thickness of the product on the top cone.

Distribution: The product is distributed evenly into each linear vibrator pan and then drop into the feed hopper by linear vibration. After the weighing hopper finished the previous combination, the feed hopper will drop the product into the weighing hopper by opening the door. 

Combination: According to the target weight, the CPU will combine the weight data received from each weight hopper, then pick out the closest combination from numerous qualified combinations. (As shown in chart 3-1-1)
1. The parameters related to the weigh hopper: “AFC”, “Main AMP”, “Lin AMP”, “Average Combination Hoppers”, and “Single Hopper Weigh”. (Details refer to System Setup 6.2)
AFC 0: The bigger the “Main AMP” and “Lin AMP”, the heavier the single weigh hopper.
AFC 1:The bigger the “ Avg Comb HPs”, the lighter the single weigh hopper.
AFC 2:The bigger the “Sgl HP Wt”, the heavier each weighs hopper.
2. The parameters related to the combination: “Optimum”, “Combined Hoppers”
Optimum: Accuracy will be more precise by increasing this value. As shown in the Chart
3-3-1, if the “Optimum” is 98, the best group (6) will be selected, and then it is unnecessary to combine again.
Combined Hoppers: The pass rate will be better by increasing this value. As shown in Chart 3-3-1, if there is no qualified combination and the actually combined hoppers≥ preset “Combined Hoppers”, the product will be enforced to discharge to ensure the machine is continuously running. If they actually combined hoppers< preset “Combined Hoppers”, the machine will wait for the discharged hoppers to re-feed again, and then combine together.

Discharging
There are four ways to discharge the products to the next equipment.
1. Direct Discharge (Timing Hopper set as 0): The product is directly discharged from the collecting funnel to the next equipment.
2. Timing Hopper Discharge(Timing Hopper set as 1): The product is firstly stored in the timing hopper after discharging from the collecting funnel, and then dumped into the next equipment. This function is to collect products and shorten the drop time. As shown in Chart 3-4-1

3. Timing Hopper Discharge(Timing Hopper set as 2): discharged respectively to the next two pieces of equipment according to their dump request signal. This function is fully utilizing the high speed of a multi-head weigher. As shown in Chart3-4-2

4 Timing Hopper + Auto-sorting(Timing Hopper set as 3): When the weight of the product is unqualified, the Auto-sorting motor will open the right door to dump them into the unqualified channel. As shown in Chart 3-4-3

5 Product Stopper: When the product stopper is installed, it will reduce the products to collide. As shown in Chart 3-4-4

4. Machine Structure

No.

Description

Note

No.

Description

Note

1

Machine Frame

 

15

Lower Holder

 

2

Weigh Hopper

 

16

Timing Hopper Board

 

3

Feed Hopper

 

17

Control Panel

 

4

Level Sensor

 

18

Discharge Chute

 

5

Support Post

 

19

Timing Hopper

Option

6

Clamps

 

20

Discharge Funnel

 

7

Upper Bracket 1

 

21

Discharge chute Holder

 

8

Infeed Funnel

 

22

Base Cover

 

9

Upper Bracket 2

 

23

Lower Post Bracket

 

10

Main Vibrator Pan

 

24

Handling Ring

 

11

Linear Vibrator Pan

 

25

Printer

Option

12

Waterproof Cover

 

26

Dimple Plate

Option

13

Actuator

 

27

Diverter Device

Option

14

Crank Arm

 

28

Rotary Top Cone

Option

Installation Dimension: As shown in the following chart.

Maintenance and Repair
The machine must be powered off during maintenance and inspection and should be operated by a trained technician. To ensure normal operation, prolong the usage life, and exert economic value, the daily maintenance should be well performed.
1. The untrained person is not allowed to disassemble this machine.
2. The parts contacted with products, like the top cone, linear vibrator pan, feed hopper, weigh hopper, etc, should be cleaned after daily use.
3. Check out whether there is any material on the weigh hopper hanger or not before running, and clean out the dust on the hanger after using.
4. Lubricate the joints of each hopper with edible every 7 days.
5. Clean the dust inside of the actuator every 2 months.

Z type conveyor 

◆Features
It’s suitable to use in delivery the of grains, food, foodstuff, etc.
Conveyor with the character of large quantity. NO crash material. High Lifting etc.
Lifting height: 3.3-10m (according to customer’s requirements)
Voltage: 220V/400W
It can be made of both stainless steel and plastic paint. The contact parts of food-grade plastic.

 

 

Supporting Platform

Finished Product conveyor

Feature: The machine can send the packaging finished bag to after packaging detecting device.
Specification : Speed 30m/minutes.
Dimension : 2110*340*500mm . Voltage: 220V/400W.

 

 

 

 

Operating principle & working process
The products come from the production line
→When the products drop into the vibrator with the bucket hopper, they will be vibrated out to the conveyor
→ the conveyor will keep sending the product to the weigher until the weigher sends the signal to it.
→the multi heads weigher is for dosing the product and dropping it to the packing machine time by time. It is continuously given the finished signal to the packing machine.
→When the packing machine gets the signal, it will feedback to the weigher and start dropping down the product, then the machine starts drawing down the film, printing the date, sealing, and cutting the package.
→ When the bags are made out, they will be transferred out by the finished product conveyor and then to the turn table or the secondary packing.

Engineer Team:

Installation Service

1. We provide videos and an instruction manual to show the process of installation.

2. We provide training for installation for free in our factory.

3. We can send a technician to the buyer’s factory to install the machine and provide a training course.

After Sales Service

1. One-year warranty and free lifetime technique support.

2. Free spare parts would be supplied if the machine has broken within the warranty period.

3. After the warranty period, the spare parts for replacement are offered based on a certain charge.